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Matchless - Burman gearbox / kickstartcase

I'm working on my kick-starter(case) and read in the maintenance manual that when the kick-starter is in it's upright position the stop pin is rubber cushioned.
The rubber piece is missing in mine, I opened another and it's also missing in that one.

I couldn't find it in the parts list. Is this a part that can be ordered, or do you just make it yourself?

 photo 027_zpsfeqibt2f.jpg

cheers,

Menno

email (option): menno_kraak@hotmail.com

Re: Matchless - Burman gearbox / kickstartcase

The rubber content of these dissolves in oil and grease over time.
possibly the metal case is still there?

Probably Russells are your best bet.
I've seen them on ebay from time to time.

Its worth checking the fit of the centre part in the middle caseing as they often crack and/or work loose without the stop.

Re: Matchless - Burman gearbox / kickstartcase

Thanks Ken. It's only the rubber that is missing, the metal stop is still there.
I can understand the rubber dissolves. Is the rubber a critical part? If it dissolves there must be a lot of them riding around without it.
I guess the rubber is there to dampen the hit from the kick-starter.

cheers,
Menno

email (option): menno_kraak@hotmail.com

Re: Matchless - Burman gearbox / kickstartcase

I would think that a barrel turned from appropriate plastic would do just as well. Recently bought a couple of NOS on eBay for a few quid apiece.

email (option): iron_ariel@yahoo.ca

Re: Matchless - Burman gearbox / kickstartcase

What I have looks like a full metal pin. I thought the rubber was supposed to be around it, looking at the picture in the manual.
But is it a metal bush with the rubber inside it?

My gearbox is 1947..

kick starter case burman photo 002_zps7ao4vzck.jpg

cheers,
Menno

email (option): menno_kraak@hotmail.com

Re: Matchless - Burman gearbox / kickstartcase

Yes its a thin metal surround with rubber in it.

The idea about making one our of nylon or some other similar stuff is a good one

Re: Matchless - Burman gearbox / kickstartcase

Hi Menno,

ITS a iron ring with rubber in it hou SER them sometimes on EBay.

Re: Matchless - Burman gearbox / kickstartcase

They're all like that, sir.

Re: Matchless - Burman gearbox / kickstartcase

Menno,

If you are located in the Netherlands "De Engelse Motorwinkel" has these rubber stops, part number 320-X-1 price €9,-.
Only problem is that the minimum order amount is €25,-.

Regards,
Peter

Re: Matchless - Burman gearbox / kickstartcase

Thanks!

email (option): menno_kraak@hotmail.com

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