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Instruction Book BSA 496cc SV Model W

A rather interesting new find.

Cover

01

03

04

06

07

12

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29

31

32

wiring-diagram

Re: Instruction Book BSA 496cc SV Model W

Thanks for showing this Rob.

Mark

email (option): pes.sales@btconnect.com

Re: Instruction Book BSA 496cc SV Model W

Is there a date on this book Rob? The picture reminds me of COB 260 and EMV 196..

email (option): wd.register@gmail.com

Re: Instruction Book BSA 496cc SV Model W

No date Jan, but its the pre war narrow 3 bearing engine so 1937-8 or earler?

Rob

Re: Instruction Book BSA 496cc SV Model W

Curious..., First sign of the arrival of Val Page??

In the pre-Val Page years, the different models which shared the same bore and stroke combination had the first letter of the Model designation in common, for example:

R was 71 x 88 - 348 cc , Model R4, R5, R6 etc
S was 80 x 98 - 493 cc , Model S7, S8, S9 etc
B was 63 x 80 - 248 cc , Model B1, B2, etc
J was 63 x 80 - 498 cc twin Model J11, J12 etc
G was 80 x 98 - 986 cc twin Model G13, G14 etc

and

W was 85 x 88 - 499 cc , W6, W7, etc.

So it looks like they let loose this system here already as this Model W is now 496 cc , suggesting 82 x 94

BR Michiel





Re: Instruction Book BSA 496cc SV Model W

Also, the early M21 was initially 85 x 105 but was altered to 82 x 112...Ian

email (option): ian@wright52.plus.com

Re: Instruction Book BSA 496cc SV Model W

I don't know much about the pre war period, to me W makes me think of War and later on W did appear with most makes of WD machine, but with BSA there is the Military KMs after this but before the WMs.

The book shows a panel tank wiring diagram but a side picture of a machine with the panel in the headlamp?

I didn't know the single spring clutch went back this far?

It mentions the NiFe battery, does that help to date it?

And the gear indicator on the gear box outer cover is also something I don't think I have seen before.

All very interesting.

Rob

Re: Instruction Book BSA 496cc SV Model W

The wiring diagram includes CVC which must mean 1937 model year or later ?

Re: Instruction Book BSA 496cc SV Model W

The single spring clutch is also known as the "Empire Star" clutch, so presumably it was fitted to the start of that model in 1936. Ron

email (option): ronpier@talk21.com

Re: Instruction Book BSA 496cc SV Model W

When I bought this book I thought it could be for the prototype or 3 machines supplied to the government for trials in 1936-7. it certainly seems to be from that era and its still possible.

All 4 of these machines had "EX" frame numbers so they weren't just machines from that years production randomly selected for the trials, they were different or specially prepared?

Does anyone have access to the 1936-1937 BSA ledgers, how many HM20s and JM20s were made?

Rob

Re: Instruction Book BSA 496cc SV Model W

I don't think the "W" stands for War at this stage around 1935/6.

Although this new Val Page engine is quite different than the earlier W models think it is more likely it refers to these.

O&M states that the early testmodels suffered from "the old BSA curse of cylinder bore and piston wear", maybe the various changes in bore and strokes dimensions had something to do with this?

Re: Instruction Book BSA 496cc SV Model W

Rob, I can probably date is based on the C-number (C2171) at the bottom of the last page (before the WD). I have a comprehensive list of all BSA factory documentation that I have collected over the years and they all have C number which are sequential based on the dates that are referenced. Regards, Leon

email (option): leonhop3_at_planet_dot_nl

Re: Instruction Book BSA 496cc SV Model W

That would be great Leon.

Any thoughts about the "Drawing Office Copy" on the front?

Rob

Re: Instruction Book BSA 496cc SV Model W

Based on my list this booklet was printed in 1936.

email (option): leonhop3_planet_dot_nl

Re: Instruction Book BSA 496cc SV Model W

Regarding the 'Drawing Office copy'...When I worked in an engineering drawing office the originals of engineering drawings for parts and sub assemblies were kept on file...Also, the machine handbooks/manuals were produced by the drawing office...All the illustrations in those days (much as at BSA I'd have thought) were hand drawn in pencil and then Indian ink by an industrial artist...The end product was then copied and 'shrunk' or 'enlarged' as required...Again the originals of the drawings were on file along with a library of the finished books....
Your book found its way out of BSA and it's not beyond the realms of possibility it was either 'liberated' or recovered from the skips they filled up when the factory was emptied...I visited BSA just after the closure and there were parts and documents scattered about everywhere...I picked up a few nice freebies at the time!...
Someone I know has a manual recovered from the Triumph factory after the 1940 bombing and then issued...It has a rubber stamp on the front cover 'Damaged due to enemy action'....Ian

email (option): ian@wright52.plus.com

Re: Instruction Book BSA 496cc SV Model W

Thank you leon

Rob

Re: Instruction Book BSA 496cc SV Model W

Thanks Ian so its likely to be the BSA drawing office rather than the War Office or patent office.

I had heard of letters and parcels being marked damaged by enemy action by the GPO as an excuse for damage or lateness.

Am I right BSAs first year of M20 production was September 1936 to September 1937 and was the HM20?

Rob

Re: Instruction Book BSA 496cc SV Model W

Rob, Yes that is correct. That is when the first new models started rolling out of the factory.

email (option): leonhop3_at_planet_dot_nl

Re: Instruction Book BSA 496cc SV Model W

['I had heard of letters and parcels being marked damaged by enemy action by the GPO as an excuse for damage or lateness...']

They're still using that one...:laughing: :laughing:...Ian

email (option): ian@wright52.plus.com

Re: Instruction Book BSA 496cc SV Model W

The bike pictured is definitely 1937-38 from the style of oil tank and its mounting and the smooth timing cover. Fully agree with the 1936 date of the book showing the proposed 1937 model, the 1937 season starting at the end of August 1936.
The illustrations therefore show the proposed model which became the 1937 M20. The reference to Model W is curious but it makes sense in view of the fact that the M20 replaced the 500cc side valve W6 of the 1936 model lineup, that suggests that this book was produced before the 1937 M series models were called the M series models, with the new Val Page engines for the start of the 1937 season.
As the book was kept in-house at BSA it survived! Later editions would no doubt have been issued to the public with M rather than W on the cover.
At a glance, HM20 production about 1200 machines, JM20 production about 800.

Re: Instruction Book BSA 496cc SV Model W

Most interesting Rupert. We can thank the (now deleted) spammers for bringing this thread to the top and to your attention.

Maybe there is some purpose to their God-forsaken miserable existence after all ! :smile:

BSA Model designations continue to puzzle me. I'm glad that I'm a Noton man.

Re: Instruction Book BSA 496cc SV Model W

I seem to have spent a lifetime living in the past so being only a few months out of date in this case is quite good for me...

Re: Instruction Book BSA 496cc SV Model W

Rupert. Thank you for the production numbers for 1937/38. I have been looking for this information for some time. Most information I can find relates to WD years (understandable on this forum) and very little information is published about the parents of the WD models.
Lionel

Re: Instruction Book BSA 496cc SV Model W

Hi Lionel, happy to help where possible. I've done a more exact count if it might help:
HM20 (HM19 frame) 1253 produced.
JM20 (JM19 frame) 747 produced.

Anecdote - Val Page gets the bulk of the credit for these BSA engines introduced for the 1937 season, but the whole story of how these engines (and the whole bike) went from drawing board into production was very much a team effort. BSA's in-house team of design engineers (under direction from Val Page before he moved on) had the job of knocking the designs into shape for production.
At that time the top in-house design engineer - working directly under Val Page - at BSA was Herbert Perkins. I knew Herbert Perkins grandson (until he passed-on last year) who related a story passed down by his mum who was present at the following -
The AA bought a large number of the 1938 M20's for their patrolmen. Herbert Perkins out in his car with his family some time before WW2 came upon an AA patrolman with broken down M20 at the side of the road. He stopped and offered assistance to the patrolman and quickly got the bike up and running.
The amazed patrolman was more than curious; "What did you do? How did you know what to do?"
Reply from HP; "It's my engine".
Patrolman: "Who are you?" to HP as he walked away,
HP's shouted reply; "Perkins, BSA!"

Val Page is foremost of many brilliantly gifted engineers who worked in the British bike industry, a small number of whom tend(ed) to get all the headline publicity. Under those headlines was an awful lot of small print which is now largely lost.


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