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Another big end question

Morning all,
I'm at the same stage of rebuilding my crank as Trevor. But I now need to get my the ring in the end of the conrod honed to suit the rollers, can anyone give me the dimensions this needs to me honed to please.
Thanks,
Alwyn

email (option): Alwyndart@gmail.com

Re: Another big end question

The tolerancing given in the M20 standards book doesn't seem logical...That states a clearance between the pin/roller assy and the I.D of the crankpin eye of .0000"- .0004".....I have never applied such a tight tolerance and at .0000" the whole thing would be very snug...
For road engines I use .0004"-.0006"....
So, measure the actual crankpin diameter...add twice the measured size of the roller (they should be bang on .250")....then add the clearance (.0004"-.0006") to give the finished size for the big end eye...
When assembled the con rod should turn freely without any friction...If it's overly tight the rollers will 'crowd' in the track and make the big end feel 'notchy' when the rod is turned....This can all be checked before assembly of the crank.... Ian

email (option): ian@wright52.plus.com

Re: Another big end question

That's great Thanks Ian, I can get that sorted now,
Alwyn

email (option): Alwyndart@gmail.com

Re: Another big end question

Always supply the the rod, ring, bearings, cage and pin to whom ever is honing the ring pressed into the rod.
I always hone to the tightest fit that allows the pin to spin freely.
Half a thou I would consider excessive for long life.

Mark

email (option): pes.sales@btconnect.com

Re: Another big end question

Nothing wrong with taking that approach to achieve a minimal clearance, though I've done high mileages on cranks with .0004"-.0005" clearances at assembly....Over 80,000 miles in my B33 for example...Ian

email (option): ian@wright52.plus.com

Re: Another big end question

I always hone to .0004" clearance and have never had a problem. I do know of people building HD race engines where they try to achieve 0 clearance.

As for other bikes, Velocette recommends a clearance of .0005" to .001"

I have a few Laverda's and the manual says .0002"

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