Hello again.
Getting there slowly.
The bike has many spacers and I am trying to work out what sizes I need.
The bike came as a basket case and in amongst everything were 4 spacers, 3 of one size approx. 22mm diameter and I think 13mm thick and one that was 11mm thick. All for 5/16th bolt.
I need spacers for everything else.
According to the parts list there are 14 spacers required, and apart from 017497 which there are 6, all the rest are different.
Spacer, long, for centre bolt, outside chaincase (CF-40-G2M-C27) 011055 Qty1
Spacer, for centre bolt, inside chaincase (BF-35-2-C29) 017142 Qty1
Spacer, for front, centre bolt (KF-40-G3-F66) 017497 Qty2
Spacer, for front, top bolt (KF-40-G3-F66) 017497 Qty2
Spacer, for frame uniting bolt (KF-40-G3-F66) 017497 Qty2
Spacer, for centre bolt, between engine plates (CF-20841) 20841 Qty1
Spacer, thick, for oil tank bracket bolt (CF-4178) 4178 Qty1
Spacer, thin, for oil tank bracket bolt (CF-4178-S) 4178-S Qty1
Spacer, for seat stay bolt (KF-RC-28) RC-28 Qty2
Spacer, for footrest rod, between engine rear plates (KF-V2-FR6) V2-FR6 Qty1
Can anyone advise the sizes (OD x Width x hole) for the above please?
I haven't been able to find any online (Russell, AMC or AMOC). I don't have a lathe, but may have access to someone who does and may be able to make them for me.
Obviously it would be nice to be able to say exactly what sizes I need and provide the relevant stock for him to cut from.
Kind regards
Al
Morning
I have most if not all the spacer sizes for the WD G3l, do you want the dimentions in imperial or meteric - if metric I will have to convert the imperial sizes to metric
Cheers
Chris Moore
email (option): millspray@yahoo.com
Chris you're a legend.
I'll take whatever you have. I'm happy to do any conversions.
Al
Hello Alun
I have had a look through my note book, & the details are as follows:-
Centre spacer - Outside chain case (40-G2M-C27) 01 1055 Also number 01 0953
0.625 outside diameter (O/D) x 0.460 inside diameter (I/D) x 1 61/64 long
Spacer - Centre stud - Inside chain case (35-2-C29) 01 7142
0.625 O/D x 0.457 I/D x 0.875 long
Spacer - Front centre bolt (40-G3-F66) 01 7497 - 2 Off
0.875 O/D x 0.325 I/D x 0.502 Wide
Spacer - Front top bolt (40-G3-F66) 01 7497 - 2 Off
0.875 O/D x 0.325 I/D x 0.502 Wide
Spacer - Lower front & rear frame uniting bolt (40-G3-F66) 01 7497 - 2 Off
0.875 O/D x 0.325 I/D x 0.502 wide
Spacer - Centre bolt - Between engine plates (CF-20841). New number 01 7318
0.574 O/D x 0.447 I/D x 0.875 Wide
Spacer - Thick - Oil tank bracket bolt (CF-4178) New number 01 7553
0.574 O/D x 0.447 I/D x 0.875 Wide
Spacer - Thin - Oil tank bracket bolt (CF-4178-S) New number 01 7554
0.574 O/D x 0.447 I/D x 0.313 Wide
Spacer - Rear stay bolt (RC-28) New number 01 7318 - 2 Off
0.500 O/D x 0.250 I/D x 0.875 Wide
Spacer - For foot rest bar - Between the engine plates (V2-FR6) New number 01 0924
0.875 O/D x 0.625 I/D x 2.500 Long
ALL THESE DETAIL REFER TO MY OWN WD G3L MATCHLESS, THERE IS SOME DIFERENCES BETWEEN CONTRACT NUMBER
As reguards to the horn mounting bracket to front engine mounting bolt question:
My note indicate a bolt of 3/8 diameter with a length of 3/4 with a thread of 26 threads per inch. Old number STD 402.New number 00 0402
The bolt should be slightly domed on the top of the head - For weight saving?
With a flat washer on the underside (STD 12) 00 0012
and a 3/8 x 26 threads per inch nut (STD 3) 00 0003
I also add a small dab of loctite (Low strength) To avoid anything coming loose
I have the horn on my bike mounted sideways on the bracket, because if it is mounted facing forward the vibration will eventually snap the Y shaped mounting bracket
Hope this info is of use to you, anything else you want to know please drop me a line & I will try to help
Where abouts in the world are you?
Cheers Chris Moore
email (option): millspray@yahoo.com
Chris
Thank you so much for that. I am sure others will find your info very useful too.
Cheers
Al
Chris
I did the metric conversion and rounded out to mm, no decimal places
outside diameter (OD)
inside diameter (ID)
Width
Spacer, long, for centre bolt, outside chaincase CF-40-G2M-C27 011055
OD ID Width
16 12 50
Spacer, for centre bolt, inside chaincase BF-35-2-C29 017142
OD ID Width
16 12 22
Spacer, for front, centre bolt KF-40-G3-F66 017497
OD ID Width
22 8 13
Spacer, for front, top bolt KF-40-G3-F66 017497
OD ID Width
22 8 13
Spacer, for frame uniting bolt KF-40-G3-F66 017497
OD ID Width
22 8 13
Spacer, for centre bolt, between engine plates CF-20841 20841
OD ID Width
15 11 22
Spacer, thick, for oil tank bracket bolt CF-4178 4178
OD ID Width
15 11 22
Spacer, thin, for oil tank bracket bolt CF-4178-S 4178-S
OD ID Width
15 11 8
Spacer, for seat stay bolt KF-RC-28 RC-28
OD ID Width
13 6 22
Spacer, for footrest rod, btw engine rear plates KF-V2-FR6 V2-FR6
OD ID Width
22 16 64
Al